Driving Operational Excellence in Mondelez Nigeria Plants (Candy, Beverage, Cereal Conversion Plant, Ondo Cocoa Processing Plant) • Leveraging time studies, value stream mapping, and 5S to improve plant operations. • Facilitation of Daily operations meetings • Providing support to drive manufacturing operations with focus on KPIs using the SQCDM methodology • Coordinating workshops and trainings addressing safety, quality, delivery, and cost requirements. • Facilitation of Site loss analysis workshop and deployment of Hoshin kanri to eliminate identified losses in the Ikeja and South Africa Plants. • Facilitation of trainings and qualification of team members on kaizens, Root cause analysis, SMED, Value stream mapping, 12 step kobetsu kaizen and other loss elimination methodologies to develop team capability. • Driving AM and PM step progression for plants (Candy, Beverage, and Cocoa Plants) • Working with plant leadership teams to perform gap assessments on manufacturing system and develop lean improvement plans and schedules. • Driving and implementing continuous improvement strategies and programs geared towards achieving the compelling business need. • Resolving production problems by evaluating products and processes to locate root causes. • Controlling manufacturing cost by analyzing and reworking existing utilization processes. • Driving improvement projects across the plants. • Ensure problem-solving activities are well-documented, transparent, and shared across the organization using approved systems, fostering a culture of continuous improvement
Add work experience to your profile. (optional)
Management Trainee (Honeywell Excellence Program, Involved rotation through departments in unit
companies within the group)
May 2014-August 2015
Honeywell Flour Mills PLC
• Milling
• Plant Maintenance
• Finance
Pavilion Technology Limited
• Business Development
• Technical Services
Developed project work plan and budget
• Engaged consultants and technical service providers for site investigations
• Provided logistics for efficient operations and delivery of the project
• Liaised with stakeholders to ensure efficient delivery of the project
• Developed status, progress and final project reports (in conjunction with consultants) for project
sponsors
• Provided decision making support for project sponsors such as industry research
• Developed Request for Proposals for potential consultants and technical service providers
• Assessed and Selected Contractors/Technical service providers through review of their quotes
Leveraged time studies, value stream mapping, and 5S to improve plant operations.
• Drove the adoption of TPM pillars across Flour and Pasta Plants (Quality maintenance, Planned
Maintenance, Autonomous Maintenance & Focused Improvement)
• Facilitated monthly TPM review meetings
• Facilitated Daily operations meetings
• Prepared monthly manufacturing/continuous improvement report
• Coordinated workshops addressing safety, quality, delivery, and cost requirements.
• Improved measurement, visualization, and reporting for successful implementation and
management of CI KPIs.
• Made CI training, tools, test practices, and resources available to employees to drive utilization.
• Worked with plant leadership team to perform gap assessments on manufacturing system and
develop lean improvement plans and schedules.
• Established best practices for business and worked with facilitators across business units to
calibrate and established standards and guidelines for lean implementation.
• Led cross-functional teams through Kaizen events and implementation of lean toolset for line
balancing, optimized material and information flow, and total productive maintenance.
Facilitated Loss elimination projects (Raw material and Packaging) ensured consistent material
usage variance not exceeding 2.5%
• Ensured optimal process control
• Drove productivity workshops in candy factory
• Ensured root cause analysis is carried out and actions closed out for all breakdowns exceeding 10
minutes
• Ensured effective plant optimization, actualizing Global efficiency of 85%
• Ensured operator capability development by managing and ensuring skill matrix is properly
implemented
• Ensured quality compliance by efficient online monitoring of output and effective good catch
system
• Site Lead, Focused Improvement, provided capacity development and problem-solving support to
all units on site.
• Site Lead, Risk management, ensured all risk on site are properly analysed and mitigating factors
are put in place
• Developed plant performance reports for management
• Carried out weekly plant performance analysis (Cost)
Lead ,Engage and Develop the Production Team (4 management staff, 30 core team staff and 64
contract staff across 4 shifts) to achieve the Beverage plant targets on Compelling Business Need
(CBN)
• Carry out daily line inspection GEMBA walks across production lines
• Liaise with Engineering Manager to ensure effective PPM plan and execution
• Periodic review of team performance and provision of feedback and improvement areas through
one-on-one sessions with direct reports
• Drive down waste on the lines & champion waste elimination projects
• Ensure full compliance to all process parameters and documentation of all activities and
parameters on the line.
• Liaise effectively with support services providers to ensure prompt and quality service delivery to
the line.
• Drive plant safety through effective risk assessments and implementation of Hierarchy of control
and Effective LOTO system
• Drive safety compliance through refresher trainings for teams on accident prevention, reporting
and investigation of near misses.
• Driving IL6S participation by team members (AM,FI,QM,PM, Safety)
• Ensuring effective plant equipment optimization, actualizing OEE (Overall equipment
effectiveness), GE (Global Efficiency), CTS (Compliance to Schedule) objectives
• Driving adherence to 5S and GMP standards across the plant
• Facilitation of effective DMS meetings through Visible SQCDSM boards
• Driving budget compliance in production operations
Driving Operational Excellence in Mondelez Nigeria Plants (Candy, Beverage, Cereal
Conversion Plant, Ondo Cocoa Processing Plant)
• Leveraging time studies, value stream mapping, and 5S to improve plant operations.
• Facilitation of Daily operations meetings
• Providing support to drive manufacturing operations with focus on KPIs using the SQCDM
methodology
• Coordinating workshops and trainings addressing safety, quality, delivery, and cost requirements.
• Facilitation of Site loss analysis workshop and deployment of Hoshin kanri to eliminate identified
losses in the Ikeja and South Africa Plants.
• Facilitation of trainings and qualification of team members on kaizens, Root cause analysis,
SMED, Value stream mapping, 12 step kobetsu kaizen and other loss elimination methodologies
to develop team capability.
• Driving AM and PM step progression for plants (Candy, Beverage, and Cocoa Plants)
• Working with plant leadership teams to perform gap assessments on manufacturing system and
develop lean improvement plans and schedules.
• Driving and implementing continuous improvement strategies and programs geared towards
achieving the compelling business need.
• Resolving production problems by evaluating products and processes to locate root causes.
• Controlling manufacturing cost by analyzing and reworking existing utilization processes.
• Driving improvement projects across the plants.
• Ensure problem-solving activities are well-documented, transparent, and shared across the
organization using approved systems, fostering a culture of continuous improvement
Add work education to your profile. (optional)
We will review the reports from both freelancer and employer to give the best decision. It will take 3-5 business days for reviewing after receiving two reports.